Services — Rigging Inspections & Maintenance

What is theatrical rigging, and why does it need inspection?

Theatrical rigging refers to the permanent mechanical systems used to lift, lower, and secure scenery, lighting, curtains, and equipment over a stage and audience. This can also include stage lifts and revolving stages. These systems are made up of moving parts, load-bearing components, and control points that experience wear over time and are affected by use, environment, and staffing changes.

Regular inspection is critical because rigging systems do not fail all at once. Issues develop gradually—misalignment, general wear, improper loading, missing documentation, or unsafe operating practices—often are overlooked until a problem occurs. Inspections identify these issues early, reduce risk, and help venues plan maintenance instead of reacting to sudden failures.

What happens during an inspection?

A theatrical rigging inspection is a systematic visual and physical review of the installed rigging system, focused on current condition, daily operating practices and type of production facility.  UTS begins by reviewing available documentation and discussing how the system is actually used day to day. We then examine structural and mechanical components, observe operation, and assess wear, alignment, loading practices, and safety controls in accordance with applicable OSHA regulations and relevant ANSI guidance. Findings are documented clearly, with practical recommendations prioritized so venues can address immediate concerns, plan future maintenance, and establish a realistic inspection schedule going forward.

Services we provide

  • Rigging inspections for counterweight linesets, motorized battens, and specialty drum hoist machines

  • Troubleshooting and diagnostics for motorized systems that are operating inconsistently or that have faults preventing normal operation

  • Testing and preventive maintenance or repair of stage machinery, rigging equipment and control systems

  • Inspection, maintenance, and repair of acoustic banner systems, including stack and roll-drop hoists

  • Emergency support when system problems are impacting active production schedules

  • Project management for capital improvement projects including planned overhauls of dated machinery and control systems

  • Site supervision and labor coordination for stage rigging-related work for general contractors and building owners

  • Training for venue staff and operators, particularly following staff turnover or role changes

  • Documentation review and system familiarization to re-establish institutional knowledge

Three people working on a large mechanical stage apparatus in a room with wooden floors and tiered seating.

Services most commonly requested

  • Post-warranty inspections of existing systems

  • Ongoing maintenance plans for venues without in-house support staff

  • Troubleshooting issues found by operating personnel

  • Training new technical staff on legacy systems they’ve inherited

  • Supporting venues that cannot wait months for OEM service availability

Industrial control panel with a touchscreen display, emergency stop button, power switch, and associated wiring mounted on a black brick wall.
An electric control board for stage equipment with buttons labeled UP, DOWN, STOP, and AT TARGET. There are color-coded labels and a speed control switch. Several cables and clamps are attached, with a small notepad on top listing color codes for wiring. The control board is mounted above a motor and surrounded by various cables and metal bars.

Systems and manufacturers we support

  • Wenger / JR Clancy

  • JR Clancy (legacy systems)

  • Texas Scenic Company

  • Pook Diemont and Ohl   (PDO)

  • ETC (rigging and rigging control)

  • Thern

  • Peter Albrecht Corp.  (PAC)

  • SECOA

  • American Stage Equipment

  • Peter Clark, Inc.

  • Vasconcellos, Inc.

  • CM Hoists

  • Stagemaker Hoists

  • Gala Systems Inc.

  • Serapid

  • acouStacs

  • acuRolls 

  • Acoustic Banners & Rollers

  • Symphony Control Systems

  • Cambia and Accent Control Systems

  • DeckBoss Control Systems

  • Legacy-custom designed and fabricated, or unidentified stage equipment

Many venues rely on systems installed years or decades ago by manufacturers that no longer exist or have active support. UTS is experienced in working with legacy, custom, and hard-to-identify equipment and can help clarify system condition, operation, and maintenance needs.